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Series-215-217-218Configuration

Flanged Adjustable Deadband Controller for Refineries & Plants

Series-215-217-218

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Flanged Adjustable Deadband Controller for Refineries & Plants Series-215-217-218 Series-215-217-218
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Product Overview
  • Series ID Series-215-217-218

Supported Applications

The Dwyer Series 215, 217, and 218 are flanged chamber adjustable deadband liquid level controls designed for heavy-duty industrial environments. These units incorporate magnetically actuated switch mechanisms operated by a magnetic armature placed into or out of the magnetic field of the switch magnet via float action. The series is suitable for oil refineries, chemical plants, and power stations where precise pump operation, high/low alarms, or shutdown sequences are required.

Applications include single-stage control with adjustable deadband for pump operation, as well as two-stage configurations combining an operating circuit (adjustable or fixed) with a separate alarm or trip circuit. The controls feature gravity return switch mechanisms activated by stainless steel floats within sealed chambers.

Operating Conditions & Performance

The series is engineered for process temperatures up to 500°F (260°C), with an ambient operating temperature of 212°F (100°C). Minimum specific gravity requirements are 0.60 for Types 215, 217, and 218.

Pressure ratings vary by type and flange class:

  • Type 215: 450 psi (31 bar) at 100°F (38°C); 300 psi (21 bar) at 500°F (260°C).
  • Type 217: 275 psi (19 bar) at 100°F; 150 psi (10 bar) at 500°F for 1" 150# flanges. Higher ratings available with 300# and 600# flange options.
  • Type 218: 450 psi (31 bar) at 100°F; 300 psi (21 bar) at 500°F for side/side process connections with appropriate flanges.

The adjustable deadband ranges from a minimum of 1 1/2" (38 mm) to a maximum of 12" (305 mm) or 24" (610 mm), depending on the model. Longer level changes of 36" (914 mm) and 48" (1220 mm) are available upon consultation with the factory.

Configuration Options

The series offers extensive configuration options across enclosures, switch types, process connections, and materials to meet specific installation requirements.

Enclosure Types & Approvals

  • G: General purpose (NEMA-1), painted steel and aluminum. UL/CSA approved.
  • WT: Weather proof (NEMA-3R, 4, 4X), painted steel/aluminum with neoprene gasketing.
  • E: Explosion proof (NEMA-7, 9; Class I Groups B, C, D; Class II Groups E, F, G). CSA approved for Groups C, D, E, F, G only. Aluminum construction.
  • EV: Explosion proof and vapor proof (same ratings as 'E'), aluminum with neoprene gasketing.

Switch Circuits & Outputs

The series supports both mercury contacts and snap-action switches, available in single-stage or two-stage operations. Circuit options include:

  • Mercury Contacts (Chart A): SP-ST open on level fall/rise; SP-DT one switch; DP-ST/DP-DT configurations with electrically independent (E.I.) switches.
  • Snap Action Contacts (Chart B): Standard snap action, hermetically sealed snap switches (-HM suffix), and high-capacity DC snap switches (98XX series).
  • Two-Stage Operation: Configurable as operating circuit with alarm/trip, or dual alarms. Lower stage typically features adjustable deadband while upper stage may be fixed.

Process Connections & Materials

  • Type 215: Standard 1" NPT pipe connection (vertical and horizontal). Optional 1" socket weld hub (H2 option).
  • Type 217: Flanged connections, vertical and horizontal. Available in 1" 150#, 300#, or 600# R.F. Forged Steel.
  • Type 218: Both flanges vertical (side/side). Available in 1" 150#, 300#, or 600# R.F. Forged Steel.

Wetted materials include carbon steel chambers, with floats and trim available in 303SS, 304SS, or 430SS depending on the specific type number (e.g., Type 215 uses 304 SS float; Types 217/218 utilize stainless steel components).

Key Product Differences

The primary distinctions between Series 215, 217, and 218 lie in their process connection styles and pressure ratings. Type 215 utilizes standard NPT pipe connections or optional socket weld hubs with a maximum rating of 450 psi at 100°F. Types 217 and 218 are designed for flanged installations; Type 217 features vertical/horizontal flange orientations, while Type 218 provides side/side (vertical/vertical) flange configurations.

Switch circuit variations differentiate the electrical performance: Mercury contact circuits (-48XX series) offer specific AC/DC amp ratings distinct from Snap Action circuits. The -78XX and -98XX snap action codes denote standard and high-capacity DC switches, respectively. Hermetically sealed options are identified by the HM suffix (e.g., 7810HM). High-temperature applications exceeding 350°F (177°C) for certain circuits require heat fins (HF option), with a maximum limit of 450°F (232°C).

Two-stage units are designated by the second digit in the model number (e.g., -2, -3, -4). Type 215-2 and 217/218 equivalents provide an operating circuit on the lower stage with a fixed alarm/trip on the upper. Conversely, Types ending in -3 reverse this arrangement, while -4 provides two alarms or shutdowns.

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EXAMPLE 215 2 WT 7810-10 C1 60   L12 215-2-WT-7810-10-C1-60-L12 Level Control, flanged carbon steel chamber, weatherproof enclosure, (2) SPDT snap action switches, lower stage adjustable deadband, upper stage fixed deadband, operating pressure 450 psig @ 100°F, side/bottom 1" NPT process connections, minimum s.g. 0.60.
CONNECTION 215               One Horizontal and One Vertical 1" NPT
217               One Vertical and One Horizontal Flanged Connection
218               Two Vertical Flanged Connections
DEADBAND   1             Single Stage Operation, with Adjustable Deadband
  2             Two Stage Operation, Lower Stage has Adjustable Deadband, Upper Stage has Fixed Deadband
  3             Two Stage Operation, Lower Stage has Fixed Deadband, Upper Stage has Adjustable Deadband
  4             Two Stage Operation, Both Stages have Fixed Deadband with Adjustable Spread Between Stages
ENCLOSURE      G           General Purpose, NEMA 1
    WT           Weatherproof, NEMA 3R, 4, 4X
    E           Explosion-proof, NEMA 7, 9, Class I Groups B, C, D, Class II Groups E, F, G
    EV           Explosion-proof/Vapor-proof, NEMA 7, 9, Class I Groups B, C, D, Class II Groups E, F, G
CIRCUITS
(for electrical circuits
see charts A & B below)
      48XX         Single Stage Mercury Switch, see chart A
      48XX-XX         Two Stage, Mercury Switch, see chart A
      78XX         Single Stage, Snap Switch, see chart B
      78XX-XX         Two Stage, Snap Switch, see chart B
      78XXHM         Hermetically Sealed Snap Switch, see chart B
      98XX         Single Stage, High Capacity DC Snap Switch, use heat fins (HF) if process temperature exceeds 350°F (177°C), do not exceed 450°F (232°C), see chart B
      98XX-XX         Two Stage, High Capacity DC Snap Switch, use heat fins (HF) if process temperature exceeds 350°F (177°C), do not exceed 450°F (232°C), see chart B
CHAMBER MATERIAL         C1       Carbon Steel Body
        C216       316SS Body
        HFC1       Heat Fins & Carbon Steel Body
        HFC216       Heat Fins & 316SS Body (215 only)
MINIMUM
SPECIFIC
GRAVITY
          60     0.60 Specific Gravity (215 only)
          160     0.60 Specific Gravity & 150# Flange (217, 218 only)
          360     0.60 Specific Gravity & 300# Flange (217, 218 only)
          660     0.60 Specific Gravity & 600# Flange (217, 218 only)
LEVEL
CHANGE
            L12   Adjustable Level Change
            L24   Adjustable Level Change
            L36   Adjustable Level Change
            L48   Adjustable Level Change
OPTIONS               H2 H2 Socket Weld Hub (215, steel housing only)
              STW Stainless Steel Tag Wired
              01 Breather Only (E-Housing only)
              02 Drain Only (E-Housing only)
              12 Breather & Drain (E-Housing only)
              23720 Fungus Proofing

CHARTS A & B - ELECTRICAL CIRCUITS AND RATINGS
SWITCH TYPE SWITCH ACTION ELECTRICAL RATINGS IN AMPS ORDERING CODE
AC DC SINGLE STAGE TWO STAGE
120V 240V 440V 30V 125V 250V LOWER UPPER
CHART A
Mercury Contacts
SP-ST open on level FALL 10 5 3†   10 5 -4820 -4820 -21
SP-ST open on level RISE 10 5 3†   10 5 -4821 -4821 -20
SP-DT one switch 4 2 1†   4 2 -4810 -4810 -10
SP-DT two switches E.I.* 10 5 3†   10 5 -4815 -4815 -15
DP-ST two switches E.I.* open on level FALL 10 5 3†   10 5 -4814 -4814 -13
DP-ST two switches E.I.* open on level RISE 10 5 3†   10 5 -4813 -4813 -14
DP-DT two SP-DT switches 4 2 1†   4 2 -4806 -4806 -06
CHART B
snap action contacts
SP-DT one switch 12 5 3†   0.5** 0.25** -7810 -7810 -10
DP-DT two SP-DT switches 12 5 3†   0.5** 0.25** -7806 -7806 -06
SP-DT one hermetically sealed switch 5 5   5**     -7810HM -7810HM -10HM
DP-DT two hermetically sealed SP-DT switches 5 5   5**     -7806HM -7806HM -06HM
DP-DT two SP-DT switches 10 3     10‡ 3‡ -9806 -9806 -06
SP-DT one switch 10 3     10‡ 3‡ -9810 -9810 -10
†Available on special order, change 1st digit in ordering code from 4 to 5 or 7 to 8, i.e., -4820 becomes -5820, -7810 becomes -8810, etc.
‡10 amp inductive (polarized) at 125 VDC.
*Electrically Independent.
**Resistive.
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